XW36-6 High-speed filling and sealing combination machine
The key role of precise liquid level control in high-speed filling and sealing combination machines
1. Basic principles of liquid level control
Liquid level control refers to real-time monitoring and adjustment of the filling height of the liquid during the filling process to ensure the consistency of the filling amount of each can. High-speed filling and sealing combination machine adopts the principle of air pressure filling, and monitors the liquid level through a precise sensor system to ensure that during the filling process, the liquid automatically stops filling after reaching the set height.
2. Efficiency improvement brought by precise control
In traditional filling equipment, due to the lack of precise liquid level control, it often leads to excessive or insufficient filling, affecting product quality. In contrast, the liquid level control system of the high-speed filling and sealing combination machine can respond quickly to ensure that the filling amount of each can is stable and consistent. When the liquid reaches the set height, the system will automatically close the valve to avoid the waste of resources caused by overfilling.
3. Reduce the occurrence of human errors
In traditional filling operations, manual operations often introduce errors. The automatic liquid level control system of the high-speed filling and sealing combination machine can effectively reduce the uncertainty caused by human factors. By monitoring the liquid level in real time, the equipment can accurately determine when to stop filling, avoiding product quality problems caused by operational errors.
4. Enhance product quality consistency
In modern manufacturing, product quality consistency is crucial. Accurate liquid level control keeps the filling volume of each can consistent, thereby ensuring the quality stability of the final product. Whether in the food, beverage, cosmetics or pharmaceutical industries, ensuring the filling volume and quality of each product is an important factor in enhancing brand image and market competitiveness. By using the High-speed filling and sealing combination machine, companies can maintain high standards of product quality while meeting customer needs.
5. Improve production flexibility
The precise liquid level control system not only improves the accuracy of filling, but also enhances the flexibility of the production line. The equipment can quickly adjust the filling parameters according to the characteristics of different products to meet the diverse market needs.
6. Convenience of maintenance and upgrades
The liquid level control system design of the High-speed filling and sealing combination machine fully considers the convenience of maintenance. The liquid level sensor and control system can be quickly disassembled and replaced to ensure that the equipment remains efficient and stable after long-term operation.
Main Technical Parameters:
this machiney is designed for juice, fruit drink, coconut juice, no gaseous beverage etc.
Model |
XW36-6 |
The number of sealing head |
6 |
The number of filling head |
36 |
Production capacity |
30~400cans/min |
Can Diameter |
Ф52.5~99mm |
Can Height |
39~160mm |
Power |
7.5kw |
Weight |
5000kg |
Overall Dimensions |
3600×2300×2100mm |
About NewWay:
Zhejiang NEWWAY Food Machinery Co., LTD is located in Zhoushan city, the Oriental Pearl City Thousand Island of China, is located across the sea from the Haitian Buddhist Mount Putuo. It's 16 kilometers away from Mount Putuo airport. There are multiple flights back and forth to Shanghai International Airport every day and 100 kilometers away from Ningbo Lishe Airport, the transportation is very convenient.
At present, the company is mainly engaged in tinplate, aluminum, plastic and paper packaging of beverage, can filling machine and can sealing machine, as well as the design and manufacture of matching products. To undertake the whole production line of cans of beverage (including steam, without steam), canned and sealed production line of tomato sauce, canned rice porridge, etc. The company adopts CAD, CAM for product design.
Our company rely on strong technical force and effective technical guarantee, flexible business philosophy and quality service, advanced manufacturing technology, keep improving product quality and good reputation, for the majority of new and old customers service, sincerely welcome friends from all walks of life to visit.
Advantage:
NewWay Food Machinery optimize the cost of production efficiency and reduce investment costs for customers through technical innovation, because of stricter requirements for quality in the industry, stricter internal control in production management, and engineers are required to make full use of CAD and CAM for product design during product design, and ensure that mechanical parts use internationally renowned brands, the process and quality control responsibilities are clear, and the customer is fully involved. Zhejiang NewWay Food Machinery Co., LTD., look forward to cooperation with you, to create value for you.
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FAQ:
Q1: Which city are you in? How can I get to your factory? Are you a trading company or factory?
A1: We are in Zhejiang city, one hours driving from Ningbo airport. We are factory. Manufacturing mainly beverage filling and sealing machines. Our engineers have 20 years of manufacturing experience.
Q2: Why choose your machine?
A2: We offer high-end machines in our business. Welcome to our factory to have a visit. And you will see the difference.
Q3: What is your delivery time?
A3: Normally 30-60 working days depends one machines, If the specially designed machinery will be slower.
Q4: How to install my machines when it arrives? How much the cost?
A4: We will send our engineers to your factory to install the machines and train your staff how to operate the machines If needed. Or you can arrange engineers to study in our factory.
You are responsible for air tickets, accommodation and our engineer wage USD100/day/person.
Q5: How long time for installation?
A5: Subject to machines and the situation in your factory. If everything is ready, it will take about 10 days to 25 days.
Q6: How about the spare parts?
A6: We will send one year enough easy broken spare parts together with the machines for free, we suggest you buy more units to save international courier such as DHL, it is really costly.
Q7: What is your guarantee?
A7: We have one year guarantee and life-long technical support. Our service also including machine maintence.
Q8: What is your payment term?
A8: 30%T/T in advance as down payment, rest should be paid before shipping. L/C is supported also.
Any more questions, please feel free to contact me!
zjnewwaymachinery.en.made-in-china.com